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There are numerous functional requirements of rubber rollers in the flexible packaging industry viz. – printing, pulling, laminating, nipping, squeezing, feeding and conducting etc.

In almost all of these applications, a uniform pressure zone – “NIP” – is required at the point of contact of two rollers. We keep this in mind while formulating rubber compositions – with a view that roll coverings do not degrade with use and are stable to ensure a uniform nip region. The rubber polymer selection and a host of ingredients that go with it ensure that the physical properties of rubber covers do not change appreciably in its dynamic state .

Further the rubber chemistry is a function of the operating criteria of the application.

 
RUBBER COVERS FOR GRAVURE, FLEXO APPLICATIONS
 
 
APPLICATION
POSITION
RUBBER COVERS
HARDNESS

GRAVURE
PRESSURE
65-70
PRESSURE
65-70
NIPPING / IDLER
80-85

LAMINATION
(SOLVENT BASE)
PRESSURE
70-75
70-75
NIP ROLLER
80-85

LAMINATION
(SOLVENT LESS)
APPLICATION ROLLER
80-85
85-90
NIP ROLLER
80-85

FLEXO
INKING
60-65
60-65
WAXING
APPLICATOR
80-85
CORONA
ELECTRODE ROLLER
80-85
 
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